Rapid Quenching Furnace
Your Professional Rapid Quenching Furnace Manufacturer!
Jiangsu Jiuding industrial furnace technology Co., Ltd., is a young enterprise with unique ideas about the design and manufacture of industrial furnaces and heat treatment furnace. Our company is located in jiangsu danyang yellow Nian bridge economic industrial park. Company site management implementation by 8 s standard, the product with scientific design, materials, quality assurance, manufacturing details rein to coordinate, implement welding, assembly, heat preservation, the control standard, coating, uniform temperature field, this is the dominant industrial furnace is ongoing. It is absolutely necessary to provide customers with every equipment manufacturing heart, use the rest assured.
Our Factory
Jiuding have more than 90 staff and workers, and more than 60% are professional and technical personnel, in which, 1 senior engineer, 3 engineers, 5 assistant engineers and 15 technicians. Now, Jiuding have implement the 6S and ISO9001 management system comprehensively and this also lay the foundation for our company becoming the leader of furnace industry.
Product Application
Our products are widely used in heavy industry fields such as smelting, casting, forging, shipbuilding, chemical equipment manufacturing, hydropower equipment manufacturing, thermal power equipment manufacturing, nuclear power equipment manufacturing, and high-strength fastener manufacturing.
Advanced Equipment
Our company has a full range of conventional industrial furnace manufacturing equipment, and CNC plasma cutting machine, the United States fluke laser detector temperature field, wind pressure, wind speed measuring instrument, gas pressure tester, gas concentration detection alarming device, infrared thermometer.
Production Market
So far, Jiuding brand have been affirmed by all our customers and currently our sales network have reached all over the world, include: Russia, South Africa, Turkey, Saudi Arabia, UAE, Iran, India, Pakistan, Indonesia, Vietnam, Taiwan, Central Asia, etc.
Technical Parameters
|
Product Name |
Rapid Quenching Furnace |
|
Furnace chamber size |
Customized according to clients needs. |
|
Working temperature |
0-1200ºC |
|
Control voltage |
380V-3P-50HZ or customized as user's request. |
|
Heating mode |
Nature gas or LPG, Electric can also be used. |
|
Temperature uniformity |
±10℃ |
|
Temperature control accuracy |
±1.5℃ |
|
Loading capacity |
15 Tons |
Enhanced material properties: Rapid cooling creates a finer grain structure, leading to maximum hardness, increased toughness, and greater resistance to wear, vibration, and abrasion.
Increased efficiency and productivity: The fast quenching speed allows for shorter cycle times, increasing overall production rates. This is essential for meeting the demands of industries like aerospace and automotive.
Reduced risk of oxidation and decarburization: Many modern rapid quench furnaces use a vacuum or a controlled atmosphere for heat treatment. This prevents oxidation and the loss of carbon from the surface, resulting in cleaner parts.
Lower post-treatment costs:
The clean parts produced by vacuum and controlled atmosphere processes often eliminate the need for secondary cleaning steps.
Improved distortion control:
Some methods, like gas quenching, can provide better control over distortion compared to traditional oil quenching, which can be caused by the rapid, uneven cooling of oil baths.
Consistent and repeatable results:
Automation, often achieved through PLC/SCADA systems, ensures stable, repeatable results, especially for high-volume manufacturing.
Versatility:
Rapid quenching furnaces can be adapted for various applications and materials, including those requiring specific treatments like solution heat treatment for aluminum.
Applications of Rapid Quenching Furnace
Tool and die steel heat treatment:
Ideal for processing cold work and high-speed steels, achieving a combination of hardness, wear resistance, and toughness.
Manufacturing automotive and aerospace components:
Used for heat-treating parts like gears, transmissions, and various aluminum and steel components to improve their strength, durability, and resistance to deformation.
Advanced manufacturing:
Applications include processing materials after additive manufacturing, or for solutionizing and aging treatments, particularly for heat-sensitive materials.
Other heat treatment processes:
Besides quenching, these furnaces can be used for related operations such as tempering, annealing, brazing, and degassing.
Low-pressure carburizing:
Some high-pressure gas quenching furnaces are designed to handle low-pressure carburizing as well as quenching.
Laboratory and research and development:
Small batch and tool room furnaces are ideal for R&D and light production applications where precise control is essential.
Water-Based Quenching Furnaces
High-speed quenching for maximum hardness
Ideal for high-carbon and tool steel applications
Best suited for large volume hardening operations
Oil Quenching Furnaces
Controlled cooling to reduce warping and cracking
Widely used for alloy steels and intricate components
Lower quench severity compared to water
Polymer Quenching Furnaces
Adjustable cooling intensity with safe handling
Fire-safe and eco-friendly medium
Suitable for industrial parts requiring moderate quenching
Air Quenching Furnaces
Non-contact cooling for aluminum, brass, and sensitive metals
Best for controlled and distortion-free quenching
Clean and maintenance-free operation
How Quenching Furnaces Work
The quenching process involves three main stages:
Heating:
The metal is heated to a temperature above its recrystallization point in the furnace. This temperature varies depending on the type of metal and the desired properties.
Soaking:
Once the metal reaches the desired temperature, it is held at that temperature for a specific period to ensure uniform heating throughout the material. This process is known as soaking.
Quenching:
After soaking, the metal is rapidly cooled in a quenching medium. The choice of medium depends on the type of metal and the desired mechanical properties. Water quenching results in the fastest cooling, followed by oil and air.
Packaging and Shipping
Trucking:
For local or short-distance shipments, a flatbed truck is typically used. Use heavy-duty strapping or chains to secure the stove to the truck bed. Ensure the strapping is properly tightened and has no slack. Place padding between the stove and the truck bed to prevent scratches and damage.
Containerizing:
For long-distance or overseas shipments, use a container. Inside the container, use wooden blocks or brackets to support the stove and prevent it from moving.
Our certificates
