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Energy Furnace

Jiuding Industrial Furnace:Your Professional Energy Furnace Manufacturer!

 

Jiangsu Jiuding industrial furnace technology Co., Ltd., is a young enterprise with unique ideas about the design and manufacture of industrial furnaces and heat treatment furnace. Our company is located in jiangsu danyang yellow Nian bridge economic industrial park. Company site management implementation by 8 s standard, the product with scientific design, materials, quality assurance, manufacturing details rein to coordinate, implement welding, assembly, heat preservation, the control standard, coating, uniform temperature field, this is the dominant industrial furnace is ongoing. It is absolutely necessary to provide customers with every equipment manufacturing heart, use the rest assured.

 
 
Why Choose Us

Our Factory

Jiuding have more than 90 staff and workers, and more than 60% are professional and technical personnel, in which, 1 senior engineer, 3 engineers, 5 assistant engineers and 15 technicians. Now, Jiuding have implement the 6S and ISO9001 management system comprehensively and this also lay the foundation for our company becoming the leader of furnace industry.

Product Application

Our products are widely used in heavy industry fields such as smelting, casting, forging, shipbuilding, chemical equipment manufacturing, hydropower equipment manufacturing, thermal power equipment manufacturing, nuclear power equipment manufacturing, and high-strength fastener manufacturing.

 

Advanced Equipment

Our company has a full range of conventional industrial furnace manufacturing equipment, and CNC plasma cutting machine, the United States fluke laser detector temperature field, wind pressure, wind speed measuring instrument, gas pressure tester, gas concentration detection alarming device, infrared thermometer.

Production Market

So far, Jiuding brand have been affirmed by all our customers and currently our sales network have reached all over the world, include: Russia, South Africa, Turkey, Saudi Arabia, UAE, Iran, India, Pakistan, Indonesia, Vietnam, Taiwan, Central Asia, etc.

 

 

 

Types of Energy Furnace

 

The energy furnace produced by our company mainly include the following types:

Resistance Furnace

 

Resistance furnaces are specialized heating devices used to generate and maintain high temperatures for a variety of industrial and laboratory applications. They use the Joule effect to convert electrical energy into heat through resistors in the furnace walls. The heat is then transferred to the workpiece primarily through radiation and convection. Resistance furnaces are widely used in fields such as ceramics, metallurgy, electronics, and materials science to provide precise temperature control and reliability for processes such as sintering, annealing, and heat treating.

 

Parameter name

Unit

Model

RT3-1020-6

RT3-2100-6

RT3-850-9

RT3-2880-9

RT3-880-12

RT3-1860-12

Rated Power

KW

1350

2100

850

2880

880

1860

Rated voltage

V

380

Frequency

Hz

50

Number of phases

Phase

3

Rated Temp.

650

950

1200

Operating Temp.

650

950

1100

Furnace size

D

mm

4700

10500

6000

13000

6000

16000

W

mm

4500

4000

3000

3000

3000

2500

H

mm

2500

3200

2500

3600

2000

2500

Heating element connection

 

YYYYYY

YYYYYYYY

YYYYYY

YYYYYYYY

YYYYYY

YYYYYYYY

Empty furnace heating time

H

4.5

4.5

4

4.5

4

4.5

Temperature control accuracy

±1-2

Furnace temperature uniformity

±10

Max. load capacity

Kg

32000

90000

28000

100000

28000

80000

Weight

Kg

26000

39000

25000

45000

25000

35000

Natural Gas Furnace

 

The natural gas trolley furnace has a large loading capacity and high productivity, and is suitable for heating and heat treatment of various types of workpieces; the trolley furnace lining adopts a full-fiber structure with good thermal insulation performance, low heat loss and low energy consumption.

 

Advantages of Resistance Furnace
 

High Thermal Efficiency (50-80%)

Resistance furnaces convert electrical energy into heat with minimal losses, achieving thermal efficiencies between 50% and 80%.

This high efficiency reduces energy waste, making them cost-effective over time despite their high power consumption.

 

Precise Temperature Control

Equipped with automated control units, resistance furnaces can maintain and circulate temperatures with high accuracy.

This feature is critical for processes requiring consistent and specific heating conditions, such as metal hardening or laboratory experiments.

 

Suitable for Demanding Applications

Resistance furnaces are designed to handle demanding workpieces, including those requiring high temperatures (exceeding 1500°C).

Their robust construction and advanced controls make them ideal for industries like mining, metallurgy, and materials science.

 

Good Working Conditions

The sealed design of resistance furnaces creates a vacuum or controlled atmosphere, preventing heat loss and maintaining a stable environment.

This reduces exposure to harmful emissions and improves safety for operators.

Natural Gas Forging Heating Furnace

 

Car-type Resistance Furnace

Long Furnace Life

Resistance furnaces are built to last, with durable materials and components that withstand high temperatures and frequent use.

This longevity reduces the need for frequent replacements, lowering long-term operational costs.

 

Oxidation and Hardening Prevention

The gaseous medium inside the furnace eliminates oxidation, which is crucial for processes involving metals and alloys.

This feature ensures the integrity of materials being heated, particularly in mining and metallurgical applications.

 

Versatility in Applications

Resistance furnaces can handle a wide range of materials and processes, from small-batch alloy melting to large-scale industrial heating.

Their adaptability makes them suitable for diverse industries, including research, manufacturing, and mining.

 

Fast Heating and Uniform Temperature Distribution

Some resistance furnaces, such as graphite resistance furnaces, offer fast heating speeds and excellent temperature uniformity.

This ensures consistent results and reduces processing time, enhancing productivity.

 

Ease of Maintenance and Operation

Resistance furnaces are designed for ease of use, with straightforward controls and minimal maintenance requirements.

This reduces downtime and operational complexity, making them a practical choice for continuous industrial processes.

 

Application of Resistance Furnace
 
 

Material Processing:

Resistance furnaces are used for sintering, annealing and heat treating materials such as metals, ceramics and composites.

 
 
 

Laboratory Research:

Resistance furnaces are essential equipment for research laboratories to perform high temperature experiments and material testing.

 
 
 

Industrial Manufacturing:

Resistance furnaces are used in industries such as electronics, metallurgy and ceramics that require precise temperature control.

 

 

 

Advantages of Natural Gas Furnace

Efficiency and Cost:

Faster Heating:

Natural gas furnaces heat up more quickly than some other options, like electric furnaces, which can save time and improve productivity.

Lower Operating Costs:

Natural gas is often less expensive than other fuel sources like oil, leading to lower fuel costs and reduced utility bills.

 

Cleanliness and Environmental Impact:

Cleaner Burning:

Natural gas burns cleaner than coal or oil, producing fewer emissions and less soot. This results in a cleaner forge environment and potentially improved air quality.

Reduced Pollution:

Lower emissions contribute to a smaller carbon footprint and reduced environmental impact compared to other fuel sources.

 

Consistent Heat Output:

Natural gas provides a reliable and consistent heat source, ensuring uniform heating throughout the forging process.

Easy to Control:

Gas furnaces are generally easier to control and adjust than some other types of forges, allowing for precise temperature management.

Reduced Maintenance:

Cleaner burning and consistent performance often translate to less maintenance and downtime.

Box Type Resistance Furnace

 

 
Application of Natural Gas Furnace
 
01/

Metal industry

Natural gas furnaces are widely used in the metal industry for heat treatment and melting of metals like steel, aluminum, brass, copper, etc. Gas trolley furnaces for steel are commonly used in metallurgy for heat treatment carpentry, annealing, tempering, and melting operations.

02/

Construction industry

This industry uses natural gas furnaces for welding and cutting metals. In the construction industry, several metals are used. The gas furnaces are used to cut those metals at various angles according to the required shape. Moreover, the different pieces are joined together through the welding procedure using the gas trolley wheeled furnace.

03/

Die industry

The die industry also uses natural gas furnaces for die casting. The material is heated in the gas trolley furnaces, and then the molten material is poured into the die to get the required shape.

04/

Glass industry

Natural gas furnaces also play a vital role in the glass industry. This industry uses gas furnaces for the melting and molding of the glass. The material is heated in the gas furnace at extremely high temperatures.

05/

Jewelry and Artisanal Crafts

In the jewelry-making and artisanal crafts realm, natural gas furnaces find application for precisely controlling temperatures during tasks like melting precious metals, alloying, and intricate jewelry creation.

06/

Automotive and Aerospace Industries

Automotive and aerospace industries utilize natural gas furnaces for heat treatment, a process that enhances materials' strength and durability in these industries, thus ensuring the integrity of automotive and aerospace components.

 

Packaging and Shipping

 

Trucking: For local or short-distance shipments, a flatbed truck is typically used. Use heavy-duty strapping or chains to secure the stove to the truck bed. Ensure the strapping is properly tightened and has no slack. Place padding between the stove and the truck bed to prevent scratches and damage.

 

Containerizing: For long-distance or overseas shipments, use a container. Inside the container, use wooden blocks or brackets to support the stove and prevent it from moving.

 

 

Our certificates

 

productcate-1-1

 

 

FAQ

 

Q: What is a natural gas trolley furnace?

A: A natural gas trolley furnace is a type of industrial furnace primarily used for heating before forging or heat treating workpieces. It is characterized by a movable trolley mechanism for loading and unloading workpieces.

Q: How does natural gas trolley furnace work?

A: Natural gas is mixed with air inside a burner and ignited within the combustion chamber. The generated heat is transferred through a heat exchanger to warm the air circulated by a blower fan. Exhaust gases are vented outdoors.

Q: What are the common uses for natural gas trolley furnaces?

A: Natural gas trolley furnaces are widely used for heat treatment processes like quenching, annealing, tempering, and aging of various metal parts, castings, and industrial profiles. They find applications in industries like metallurgy, steel, and machinery manufacturing.

Q: What is the average lifespan of a natural gas furnace?

A: Most gas furnaces typically last between 15 to 20 years before efficiency declines and repair costs increase, so it's wise to consider replacement around the 15-year mark to ensure optimal performance and safety.

Q: Do you need electricity for a natural gas furnace?

A: Although your furnace is fuelled by gas, there are some components to it that require electricity to operate. These include: Circuit Boards – Which relay information from the thermostat and the furnace. Relays – Electrically powered switches within the system.

Q: What is a resistance furnace?

A: It's a furnace that uses electrical resistance to generate heat, where the material being heated can also act as the resistance element.

Q: What are the safety precautions for resistance furnaces?

A: Safety precautions include ensuring proper ventilation, preventing contact with high-voltage components, and using appropriate personal protective equipment.

Q: How efficient is resistance heating?

A: Electric resistance heating is 100% energy efficient in converting electrical energy to heat, but the overall efficiency depends on the electricity source.

Q: What are common applications of resistance furnaces?

A: They are used in metal melting, heat treating, sintering, and the production of materials like silicon carbide and electrolytic aluminum.

Q: What maintenance is required for resistance furnaces?

A: Regular maintenance, including cleaning and inspection of heating elements and safety devices, is crucial for optimal performance and longevity.

Jiangsu Jiuding Industrial Furnaces Technology Co., Ltd. is one of the most professional energy furnace manufacturers and suppliers in China, specialized in providing high quality customized products. We warmly welcome you to wholesale energy furnace for sale here from our factory. For price consultation, contact us.

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