Mesh Belt Tempering Furnace

The mesh belt tempering furnace is a continuous operation electric furnace, which is used for tempering, annealing, drying and other treatments of small and medium-sized bearing rings, rollers, self-tapping screws and other parts produced in batches in a protective atmosphere.

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Product Introduction

Product Concept

Product Features

1. The mesh belt runs smoothly, the surface is bright after heat treatment, there is no decarburization, the hardness is uniform, and the deformation is small;

2. The process parameters are easy to adjust, the working environment is good and pollution-free;

3. Good energy-saving effect and high production efficiency;

4. The muffle tank and mesh belt are made of heat-resistant steel and have a long service life;

5. A variety of heat treatment processes can be realized;

6. PID adjusts the furnace temperature and has high temperature control accuracy;

7. The mesh belt tempering furnace can realize program control and has a high degree of automation.

Product Structure

The main structure consists of furnace shell, furnace lining, muffle, mesh belt, transmission mechanism and electric control system.

The furnace shell and furnace cover are mainly made of steel plate bending and welding, with beautiful appearance.

The furnace lining adopts super energy-saving structure: the insulation layer of the furnace bottom lining is made of insulation bricks with a bulk density of 0.8, and the insulation layers on both sides are all made of aluminum silicate fiber. At the same time, there is a layer of asbestos board on the surface of the furnace shell (the thermal conductivity is small at low temperature); the insulation layer on the furnace cover adopts a full-fiber needle-punched blanket module, which is anchored on the furnace cover steel plate by a special method (commonly known as ceiling structure). This structure has many advantages such as good thermal insulation effect, low energy storage, small heat loss, good thermal shock resistance, and convenient inspection. It greatly improves the service life of the furnace lining. The parameters such as empty furnace power loss, furnace wall temperature rise, and furnace temperature uniformity of the electric furnace are better than the standard.

The muffle is made of heat-resistant stainless steel plate bent into a corrugated shape and welded, with high temperature strength.

The motor operates with stepless speed regulation and frequency conversion speed regulation control. It is driven by the main drive sprocket, and has auxiliary sprockets, limit pressure wheels, etc. to fix and tighten the mesh belt. It is equipped with a power-off protection device. When the power is off, the mesh belt is rotated by a manual booster tube to prevent the mesh belt from stopping due to power off, causing overburning of the workpiece in the furnace and burning of the mesh belt.

Technical Parameters

Name	Model	Rated Power(KW)	Rated Temp.(℃)	Rated voltage(V)	Number of phases	Work area size(mm)	Max. load capacity	Weight(kg)
Mesh Belt Tempering Furnace	RCW3-25	25	300	380	3	3200×350×100	40	5500
	RCW3-45	45	300	380	3	4000×600×100	50	4000
	RCW3-70	70	300	380	3	6000×800×120	100	6000
	RCW4-20	20	450	380	3	2800×150×30	40	4000
	RCW4-40	40	450	380	3	4000×300×75	50	4800
	RCW6-50	50	600	380	3	4000×600×120	60	5000
	RCW6-75	75	600	380	3	4500×800×100	150	6500
	JN03-41	68	900	380	3	3600×300×200	800/h
	JN88-182	18	1150	380	3	4100×80×50	25	5500
	JN93-192	18	1150	380	3	2800×150×70	25	5500
	JN92-170A	75	1150	380	3	7500×300×110	150	11000
	JN96-12	34	1150	380	3	5300×200×40	60	7500
	JN98-33	60	1050	380	3	5230×180×180	150	9200
	JN88-183	54	1150	380	3	5540×120×110	120	8500
	JN98-18	85	1150	380	3	10000×165×165	200	12000
	JN97-128	120	1050	380	3	11000×540×70	300	13000

Our company can design and manufacture mesh belt tempering furnace of various furnace sizes and models for users according to user needs.

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